Automotive

AI-supported assistance system for safety-relevant screws

With TRiMiTi, you can revolutionize your assembly processes. The system opens up huge potential for eificiency in automotive manufacturing. Artificial intelligence and real-time networking make it possible. Use our technology for your competitive advantage.

The problem

Challenges of safety-relevant fittings during the assembly process in the automotive industry.

Testing

Currently, the inspection of safety-relevant fittings is carried out in the 4-eye principle.

Documentation

Documentation per screw connection is partly done manually by the worker.

Detection

Current sensor systems do not fully detect safety-relevant screws and fittings.

Quality assurance

The 4-eye principle cannot avoid errors.

Restrictions

Current solutions have limitations with regard to light influences, clocking, time requirements of position detection and detection of tool combinations.

We open up huge efficiency potentials for you

Tell us about your assembly processes based on safety-relevant fittings.

agree on a non-binding initial interview

Setup situation at an OEM

We integrate the worker into the digitized process flow by synchronous real-time mapping of the work steps in the virtual and real world.

WORKSTATION

  • Wireless communication center for TRiMiTi peripherals
  • Aggregator of all data (screw position, tool, torque, etc.)
  • Machine learning of screw positions

Wiereless TOOLS

  • Data transfer to workstation takes place in real time
  • Position recording of the employee & the screwing position in real time

TOOL DETECTION

  • Tool detection via headset
  • Detection of bolt information (type, position, torque)

VIEWER (TOOL DISPLAY, MONITOR)

  • Real-time information for the tape worker
  • Real-time information about the current work step (IO or NIO)
  • Work process instruction for next step

Work process with TRiMiTi

The entire work process is digitized, monitored, documented and transferred to the PLM system.

Identification of the vehicle ID by scan (barcode – QR code) by means of a toolbox or headset

Tape worker receives work order via display (toolbox) or in the future via AR glasses

Tape worker selects or uses the tool to be used according to instruction

Tape worker goes to the defined screwing position and performs the defined work step

During implementation, TRiMiTi automatically detects and transmits

  • location of the screw joint
  • Screw point number
  • Tightening parameter
  • Timestamp
  • Tool ID

We accelerate your production

We would be happy to advise you comprehensively with regard to your specific application and show you how you can increase your efficiency.

Contact us right away

Customer Benefits with TRiMiTi

More than a technical revolution

You benefit from:

  • Replacement of the 4-eye principle with 2-eye principle with quality improvement
  • Assists in real time with safety-relevant work steps.
  • Closes sources of error between humans and the digital world
  • Logs work steps automatically
  • Acceleration of clocking
  • Wireless peripherals allow natural and free movement
  • Big data for more transparency with optimization potential
  • Standardization of the work process in every plant worldwide